Nanocrystalline transformer core manufacturer and supplier by transmartcore.com: We are a group company located in Foshan, China, with two manufacturing plants, coving a production area more than 70,000 Sqare meters. We specialized in a broadrange of tape wound cores in Amorphous metal materials, Nanocrystalline alloys, Silicon electrical steels, and Mu metal Nickel alloys, for a wide variety of applications including solar inverters, new energy vehicles, instrument transformers, current sensors, commonmode chokes, custom power transformers. We also manufacture high-performance components using our high-quality cores made in-house. The use of nanocrystalline core offers significant benefits such as increased efficiency, reduced size and weight of components, and enhanced reliability in power electronic systems. Discover even more details at https://www.transmartcore.com/products-4713.
After surface insulation treatment, the magnetic core is evenly mixed with the binder, pressed and annealed. There are basically three ways to obtain nanocrystalline powder: amorphous strip crushing after annealing and crystallization, mechanical alloying and molten alloy atomization. At present, mechanical alloying is still in the laboratory research stage. A few companies produce amorphous strip crystallization in small quantities in China, but it is unable to expand the market due to cost reasons. Compared with other methods, molten alloy atomization method has high efficiency and low cost. Its disadvantage is that the amorphous content of the powder is low and the loss is high.
It is worth noting that Japan is vigorously developing FEMB amorphous alloy and nanocrystalline alloy. Its BS can reach 1.7 ~ 1.8T, and the loss is less than 50% of the existing FeSiB Amorphous Alloy. If it is used in power frequency electronic transformer, the working magnetic flux density can reach more than 1.5T, while the loss is only 10% ~ 15% of silicon steel power frequency transformer, it will be a more powerful competitor of silicon steel power frequency transformer. Japan is expected to successfully trial produce FEMB amorphous alloy power frequency transformer and put it into production in 2005.
Amorphous Core is preferred choice for transformers required low losses at high frequency. We have amorphous c-cores,amorphous ribbon cores,amorphous cut cores,amorphous core transformers . Please find out more about crgo core material. There are 50% and 80% nickel iron materials available, in which we manufactures Mumetal Toroidal core and Mumetal C-core, for the applications in high quality Current Transformers and power supplies industries.
We know that the actual transformer always works in AC state, and the power loss is not only on the resistance of the coil, but also in the iron core magnetized by alternating current. Usually, the power loss in the iron core is called “iron loss”. The iron loss is caused by two reasons, one is “hysteresis loss” and the other is “eddy current loss”. Nanocrystalline magnetic core is a small part with magnetic conductivity. There are nanocrystalline particles with small particles in the center of nanocrystalline magnetic core. The working principle of nanocrystalline magnetic core is to absorb the common mode current in the cable through the principle of induction heating and convert it into heat to dissipate. rolled silicon steel sheet is selected. It is cut into long pieces according to the size of the required iron core, and then overlapped into “day” shape or “mouth” shape. In principle, in order to reduce eddy current, the thinner the silicon steel sheet, the narrower the spliced strip, and the better the effect. This not only reduces the eddy current loss and temperature rise, but also saves the material of silicon steel sheet. But in fact, when making silicon steel sheet iron core. Not only from the above favorable factors, because making the iron core in that way will greatly increase the working hours and reduce the effective section of the iron core. Therefore, when making transformer iron core with silicon steel sheet, we should start from the specific situation, weigh the advantages and disadvantages and choose the best size. Read a lot more info on https://www.transmartcore.com/.
Commonly used transformer cores are generally made of silicon steel sheets. Silicon steel is a kind of steel with silicon (silicon is also called silicon), and its silicon content is 0.8 ~ 4.8%. The reason why silicon steel is used as the iron core of transformer is that silicon steel itself is a magnetic material with strong magnetic conductivity. In the energized coil, it can produce large magnetic induction intensity, which can reduce the volume of transformer.